The Ultimate Guide to bin blender

There are various types of industrial-grade tools available that save time and effort. There are measuring equipment both in mechanical and computerized versions. Then there are crushers and blenders which turn volumes of raw materials into a semi-processed state. There are different types of crushers and blenders used in manufacturing as well as demolishing units. Some of the most well-known blenders are:

• Bin blenders
• Drum blenders
• Container blenders

Bin blenders

Bin blenders are free-fall blenders used for situations where the volume of the container is less than the volume of the batch. They are also used as a clamped blender in various situations. The design of the bin blender is such that it can be customized as per the job needs. The bin blender can be attached to different types of bins such as square bins, rectangular bins, round bins, etc. There are also special kinds of bins that come in the round cone, double cone, and v-shaped containers. These bins are available in the market and can be installed as easily with the bin blenders as the typical blenders. These removable bins make it easy to clean the central chamber of the blender so that the blender does not accumulate any waste materials over time. 

Bin blenders also help to maintain content uniformity by mixing the active ingredients and the excipients in a substantial ratio so that with subsequent fillers of both the materials the dose units are obtained with uniformity.

Bin blenders can be used for three functions:

1. Blending
2. Storage
3. Feed 

Concept of bin blenders

The concept of bin blenders is quite simple and clear. As mentioned earlier, a single unit in the blender is used for all three functions. When there is a need for powder blending bin blenders are the most effective. As these blenders have free-flow characteristics, there are minimal challenges in maintaining the uniformity of the contents. Also, the geometry, shape, and high rotation speed of these benders are an added advantage for the industrial jobs. 

Apart from these well-known advantages bin blenders also have the following pros:

• The mixing station can be used for several products. This station is not required to be cleaned on a regular basis as the containers fitted in these stations are hermetic in nature. 
• Product loading is done at a safe distance from the main station.
• The chances of leakages and pollution are very low in the case of bin blenders. Also, it decreases the probability of separation of the components thus resulting in a perfect blend. 

Key applications of bin blenders

Bin blenders are used in the following major industrial processes:

1. Mixing different types of materials

Bin blenders are used for mixing different kinds of powders and granules together. The equipment is well suited to mix different types of dry powders and granules. You can pick any possible combination of powders and granules and the bin blender will mix them uniformly. You can also use more than two substances and the blender will mix them in the desired proportion.

2. For speed blending purposes

As bin blenders are fitted with high-speed rotating motors they can be used for mixing materials at a high speed effectively. The bin rotates in 360 degrees and the materials are mixed in no more than 10 seconds. This is crucial to increase the productivity of any industry. Mainly this application is used in the pharmaceutical industry. 

3. Blending lubricants into powder

For some processes, you may need to mix a lubricant into the powdered mixture. Bin blenders are perfect for such a job. They can easily blend a lubricant into a homogeneous powdered mixture and give you a finely textured mix.

Bin blenders are an effective and practical solution for many industrial manufacturing and R&D processes. They save time and effort and heighten productivity. Check one out now at METO Systems.